Hanjiang Tools develops high-performance complex gear tools and CNC shaped tools
February 09, 2023
In recent years, Hanjiang Tools has firmly targeted the high-end precision complex gear cutters to develop high-performance complex gear cutters and CNC shaped cutters as the core, strong structural adjustment, and strengthen strategic cooperation to make Hanjiang tools' technical level and product grade. Hangong brand and market competitiveness are ahead of the industry, and a development path based on structural adjustment, technological innovation and substitution of imports has emerged. Targeting emerging industries Adhering to technology leadership Hanjiang tools aim at the rapid development of national major equipment and energy, automotive, aerospace, shipbuilding and other industries, with sophisticated and complex CNC tools as the main line, and continuously optimize product structure. The products are transformed from low-end, low-value-added general-purpose tools to high-end, high-value-added products (the ratio of high-value-added complex tools is over 90). It is the first in China to independently develop and produce m40～m45 super large modulus insert gear hobs, high efficiency and heavy duty double-cut hobs, high-speed and high-efficiency small-diameter long hobs, 40-inch, 50-inch arcs that meet the needs of the national major equipment and energy industry. Bevel gear milling cutter, high-speed and high-efficiency small-diameter extended hob, large-module integral worm hob, large-assembled involute spline broach, etc.; for the aerospace military and automotive, shipbuilding and other industrial development requirements, Hangong timely production M0.4～m35 hard alloy series hob, high-speed environmental dry-cut gear hob, high-precision blade milling cutter, high-precision wheel slot milling cutter, high-speed environmentally-friendly dry-cutting gear cutter, high-speed internal cutting cylindrical gear shaping Knives, high-precision radial shaving cutters, high-speed special-shaped broaches for aviation, etc. The market has been occupied by high-tech products, which has greatly enhanced the brand awareness of Hangong, maintained the technological leadership of Hangong brand, and consolidated the domestic market share and leading position of Hangong tools. Focus on process management Building a strategic cooperation chain tool The company has a metaphor that the tool is the tooth of the mechanical processing industry. Although the tool is a low-value consumable, the cost is not high, but the cost of indirect impact is not small. The timeliness of tool delivery and the quality of tool quality directly affect the user's production efficiency and product quality. Hanjiang Tools pays attention to the closed-loop management of the tools from the order to the tool delivery customer, to the subsequent support of the tool. In order to enhance the rapid response of the sales system to the market, the monthly production planning function is directly assigned to the sales system, and the organization of production is arranged in a targeted manner. Strategic partnership is the basis for maintaining the common development of cooperation among enterprises. Hanjiang Tools has a large number of stable customer bases through more than 20 years of sales network construction. With the platform of domestic large-scale mechanical equipment exhibition and China Gear Association, the company has established strategic partnerships with many gears and auto parts enterprises in the well-known automobile and machinery equipment industry in China, and has achieved common development in cooperation. Among them, cooperation with enterprises such as Shaanxi Fast, FAW Volkswagen is exemplary. The market influence of Hangong brand also attracted the world's top enterprise in the coating industry, Balzers, to set up a coating center in Hanjiang Tools, which realized the seamless connection between tool manufacturing and coating. Quality creates brand, brand creates benefit Hanjiang tool focuses on strengthening brand building. In the process of production and operation, employees are required to firmly establish the idea of “quality first” and adhere to the work concept of “strict, practical, precise, precise and constant”. "Three-check system", serious process discipline, to ensure that the design, processing, inspection of products to meet user needs. At the same time, combined with the progress of semi-finished products and the continuous development of self-use tool revolution work, we will actively promote total quality management, continuously improve the quality assurance system, and ensure the high quality of Hangong brand through full participation. Mature processes are not necessarily reasonable, not necessarily the most advanced. In terms of upgrading the process, Hanjiang Tools compresses the flow rate of some products according to the development trend of the market products, and reduces the consumption of raw materials. By designing innovative special tooling fixtures, changing the processing technology, timely solving bottlenecks in production and improving processing efficiency; Extensive testing of abrasive abrasives has greatly improved the grinding effect and refined the product grinding process requirements. In addition, Hanjiang Tools also promotes the application of new materials and new technologies. In the “Twelfth Five-Year Plan” formulated by the company, CNC tools and high-precision tools are used as breakthrough directions.
